Posted & filed under Sealcon News.

In the early 1900’s, the assembly line concept revolutionized manufacturing and made the automobile affordable for working class households throughout the United States. Since that time, automation and robotics have further enhanced assembly line capabilities, increasing productivity and profitability in a wide range of industries.

As manufacturing has become more specialized and diversified, assembly lines rarely build products from start to finish. Today’s assembly line operations create different parts and assemblies in different factories, and the parts then get shipped to another plant for further assembly. This type of specialization allows for plants to be more streamlined, cost effective, and efficient.

Data Collection Requirements for Assembly Lines 

Communication and coordination is essential for managing today’s manufacturing and assembly processes. ISO 9000 quality management and assurance is a necessity for many industries. Managers rely heavily on accurate data collection, which allows them to check manufacturing data in real time. This data is used for quality control, tracking production timelines, monitoring product quantities, and more. The collection and transfer of this data requires dependable connectivity.

Assembly Lines with Integrated Robotics 

Thanks to innovation in robotic technology, robotic assembly offers a new generation of automation capabilities, which have emerged to meet a broader range of manufacturing needs. Advanced robotic technologies are integrated into a multitude of industrial assembly line processes.  Whether it is a robotic system with one or multiple assembly operations occurring within a work cell, reliable connections are crucial. 

Sealcon Products For Assembly Line Applications

Circular Connectors

Sealcon offers a wide range of circular connectors that meet the demands of assembly line applications. Our connectors offer the ease of not having to re-wire equipment and allow equipment design to be modular. Sizes and configurations include M12, M16, M23, M27, and M40 in Signal, Power, Fast Ethernet, PoE, and Hybrid varieties. They are available in many locking styles including standard Threaded screw lock, Twilock ¼ turn connection system, and Twilock-S which mates to SpeedTEC® by Intercontec TE Connectivity. All Sealcon Connectors are EMI Ready

Strain Relief Connectors, Cord Grips, & Cable Glands

Sealcon’s line of quality strain relief connectors, cord grips, and cable glands are available in UL type NEMA 4X and 6 (IP68 and IP69K) and 150 PSIG pressure rating as well as V0 flammability rating according to UL 94. Sealcon cable glands are the best option on the market for performance and reliability.

Sealcon Cable Gland / Connector Benefits

  • Liquid Tight
  • Low Profile and Durable
  • Options for Hazardous and Increased Safety Areas 
  • UL Rating
  • UV Protection 
  • IP Submersion Rating
  • Wide Range of In-Stock Sizes
  • Ready to Ship
  • Technical Assistance

Trust Sealcon for assembly line system connectors that meet the challenges of your application. Get the connectors and cable glands you need on time and within budget, along with the benefit of our extensive experience and application support.

Contact us to discuss your project and get a free quote.

Posted & filed under Cable Glands, Connector, Sealcon News.

Sealcon is the go-to source for connectivity needs in the automated car wash industry. Our comprehensive line of cable glands and connectors include options that are specifically designed to withstand and work dependably in the harsh, demanding conditions in automated car washes.

Why Sealcon Products are Ideal for Automated Car Washes

Sealcon connectors have an unsurpassed IP68 / NEMA 4X & 6 / 10 BAR (150 PSIG) rating. The patented form seal (Grommet Around Cable) allows products to be installed in up to 300 ft underwater, making them more than adequate for car wash environments. These connectors are also available in spray down IP69K rated and nickel plated and stainless steel options to protect against corrosion. 

PVDF Strain Relief Connectors, also called cable glands and cord grip connectors are manufactured with a special blend of polymers to meet application demands and challenges while resisting chemicals, soaps, and detergents. These connectors also feature specialized FKM inserts making them suitable for use in areas that may come in contact with gasoline and other harsh compounds like weak acids and alkalis.

Examples of automated car wash equipment requiring electric connectivity include:

  • Conveyor track sensors
  • Lighting within the tunnel
  • Pre-soak spraying systems
  • Cleaning and scrubbing mechanisms
  • Rinse spraying systems
  • Wax application systems
  • Blowers for drying

Future Car Wash Connectivity Needs: V-Commerce

A recent report from the International Carwash Association®; details how automated car washes are moving to automated payment systems. As consumers continue to respond favorably to contactless service options, automakers will be incorporating vehicle commerce, or V-commerce pay methodology. The report says an estimated “600 million vehicles will generate in-car transactions of half a trillion dollars by the end of the decade.”

The transition to contactless payment will take time for the car wash industry. For the immediate future, automated car washes will need to accommodate a wide range of vehicles, including older models without V-commerce technology. Nonetheless, automated payment systems in various forms will be integrated in the years ahead, driving the need for new connectivity solutions.

Sealcon meets today’s connectivity needs while staying at the forefront of emerging technology needs. We are committed to being your dependable source for solutions.

Contact us to discuss your project.

Posted & filed under Sealcon News.

Throughout the 20th century, a host of electric lighting technology developments occurred, leading to a diverse range of lighting applications that we use in virtually every aspect of life. From homes and businesses, to institutions and industries, electric lighting has enhanced society’s quality of life and productivity. As a new era of lighting innovation continues to emerge, with an even wider range of application demands and environments, the need for electrical connectors that meet the new challenges are required.

Advanced Lighting Applications and Connection Needs

It is difficult to imagine how amazing it must have been for people in the early 20th century to go from lighting oil lamps and candles to simply flipping a switch for light. The modern world takes for granted a much higher level of sophistication in lighting systems beyond just a flip of the switch, especially with professional lighting applications. Advanced lighting systems are used by professionals in a variety of ways including:

  • Modern interior lighting for offices and facilities
  • Low and high voltage outdoor lighting
  • Stage lighting, overhead colored lighting
  • Industrial interior / exterior lighting for plants and other structures
  • Office lighting, LED conference table lights
  • And more

Today’s professional lighting systems not only need to handle a wide range of voltage, but need to be able to connect and disconnect quickly while also being able to handle environmental and durability factors. Secure wiring connectivity is essential to ensure dependable performance. By using a screw thread connector or a quick ¼ turn connector, the chances of unintentional disconnect are minimized. This also allows for systems such as event and stage lighting and industrial systems to be modular and reconfigured without having to re-wire the entire system, saving time and money. For outdoor lighting systems, connections must be protected from water and UV damage to ensure consistent electrical flow. Many connectors carry IP ratings that allow them to be exposed to certain liquid and dust impacts. Industrial applications must also consider environmental challenges, while office and stage systems often need to address aesthetic needs. Architectural lighting is growing at an exceptional pace and carries the additional requirements of being pleasing to the eye.  A compact connector constructed of nickel plated brass is a perfect combination of performance and design that matches many modern visual applications with its satin silver finish and smooth exterior.

Sealcon Products Address Professional Lighting Needs

Sealcon serves a wide range of professional lighting system needs with connectors that are engineered to meet application needs and challenges. Our comprehensive line includes:

Strain Relief / Cable Gland Connectors – available in Nylon, Nickel Plated Brass, Stainless Steel, and PVDF. When wires or cables are entering a junction box, a cable gland is ideal to protect the connection from dust or liquid from entering the enclosure or device.  Meanwhile, the cable gland will protect the wire from being pulled out and the connection losing contact.

Hazloc Cable Glands – for hazardous areas and increased safety locations

Circular Connectors – sizes available from M12, M16, M23, M27, M40 with configurations for signal, power, fast ethernet, PoE, and hybrid varieties. Connectors offer the ease of not having to re-wire equipment and allow equipment design to be modular.  

Sealcon Connectivity Advantages

  • Ideal for Indoor and Outdoor Applications
  • Liquid Tight
  • Low Profile and Durable
  • Color and Material Options to Meet Aesthetic Needs
  • UL Rating
  • UV Protection 
  • IP Submersion Rating
  • Wide Range of In-Stock Sizes
  • Ready to Ship
  • Technical Assistance

Trust Sealcon for professional lighting system components that meet the challenges of your application. You get the connectors and cable glands you need on time and within budget, along with the benefit of our extensive experience and application support.

Contact us to discuss your project and get a free quote.

Posted & filed under Sealcon News.

From lighting accessories and controls to GPS systems, today’s recreational and luxury boats are equipped with a wide range of high tech accessories that require dependable connectivity. Like the components used in the manufacture of mechanical watercraft assemblies, marine accessories must have the ability to withstand not only continual exposure to water but harsh outdoor weather conditions. The challenging marine environment also requires components and connectors that resist corrosion.

Marine Tech Industry is Growing

According to market reports, the marine technology industry is experiencing rapid growth. The Recreational Boating Market – Global Outlook and Forecast 2021-2026 says the trend will continue as the leisure boating market is expected to undergo further growth and transformation:

“The marine industry is witnessing an increasing appeal among end-users for advanced and innovative features such as joystick docking controls, automatic trim controls, and digital throttles and shifts. Consumers have less time developing driving skills with the hectic lifestyle and compiling practical experience on the water with the hectic lifestyle. Thus, their reliance on automatic controls is growing at an unprecedented rate.”

Marine Tech Applications

  • Boat Manufacturing Assemblies
  • Boating Accessories:
    • Lighting
    • GPS
    • Depth Finders
    • Radar Systems
    • Pumps
    • Power to Outboard Motor
  • MRO Upgrades

Sealcon Products are Reliable For Marine Applications

Stainless steel cable glands are ideal for marine environments because they are able to withstand the corrosion that tends to occur in nickel plated brass. Sealcon cable glands are used for submersible video equipment, underwater lighting systems on yachts, and on docking systems. 

Nylon cable glands are also ideally suited for use on boats for electrical systems, entering and exiting areas of the boat hull, as well as on control panels. Other applications include marine stereo equipment, depth finders, and lighting systems.

Advantages of Sealcon Products 

  • Ideal for Outdoor Applications
  • UL Rating
  • Nylon
  • Stainless Steel
  • UV Protection
  • IP Submersion Rating
  • Wide Range of In-Stock Sizes
  • Ready to Ship
  • Technical Assistance

Trust Sealcon for high quality, reliable connectors and cable glands that meet the demands of marine applications. We’ll get you the connectors and cable glands you need on time and within budget. Contact us to discuss your project and get a free quote.

Posted & filed under Cable Glands, Sealcon News.

Over the past few years, several governments and car manufacturers have set goals to phase out sales of internal combustion engine cars within the next two decades. Concurrently, the EV market is quickly growing to overtake traditional automobiles as the new preferred vehicle technology. As discussed in a report from the International Energy Agency (IEA), the United States has made “an ambitious 50% electrification target for new cars by 2030, supported by the announcement of the installation of 500,000 charging points to help increase consumer confidence.”

EV Market Demand For Critical Components

The current geopolitical crisis and global uncertainty surrounding oil supplies have accelerated the demand for EV vehicles and the need for charging stations. Manufacturers of these new technologies must secure dependable supply chain sources in order to meet production goals. Sealcon has been able to serve the needs of charging station manufacturers with a number of connector products and cable glands which are ideally suited for these applications.

Like gas pumps, charging stations must be designed and built to withstand outdoor environments. Resistance to water leakage and UV damage is essential for the connection components for these applications. These characteristics are also important in electric vehicle assemblies. 

EV Market Applications

  • Consumer Vehicle EV Charging Stations
  • Charging Stations for Commercial Vehicles
  • Vehicle Components for Consumer and Commercial EVs
  • Utility Vehicles and Charging Stations for Utility Vehicles
  • Retrofit/Aftermarket Vehicle Conversion to Electric

Sealcon Products are Ideal For EV Applications

Sealcon dome and flex glands provide a water-tight seal and are extremely well suited for electric vehicles and charging station assemblies. These can be specified in nickel plated brass, or nylon to offer UV and corrosion resistance. Most of these parts are used inside the machine on components like sensing devices or metering devices. 

Sealcon connectors are also used to connect different devices within the equipment for easy installation, removal, and repair. Sealcon connectors are available in power as well as signal versions. Many components within EV charging stations are also moving data as well as just power.

Advantages of Sealcon Products

  • Ideal for Outdoor Applications
  • UL Rating
  • IP Submersion Rating
  • Wide Range of In-Stock Sizes
  • Ready to Ship
  • Technical Assistance

Trust Sealcon for high quality, reliable connectors delivered on time. Contact us to discuss your project and get a free quote.